What Is Industrial Automation?

At its core, industrial automation is the use of machines to perform repetitive tasks that would normally be performed by human workers. Industrial automation systems are a way to optimize your production line, reduce costs, ensure consistent quality, and increase operational efficiency.

Since there’s no single ‘correct’ implementation of industrial automation technology, it can be adapted to suit the unique characteristics of your manufacturing process. Whether you’re doing batch production of OEM automotive parts, producing PCBs for electronic devices, or anything in between, an integrated automation system is a proven way to take your operation to the next level.

Types of Automated Systems

Depending on your needs, there are several types of industrial automation solutions. With each type having unique advantages, you can customize any solution to meet the challenges of your production process.

Fixed Automation Systems

Fixed automation systems are exactly that: fixed to a single position and a single task. Best for high-volume production lines, they’re a great option for operations where repetitive, unchanging tasks need to be performed over and over.

Benefits

• Faster production rates
• Improved product quality
• Substantial cost savings
• Less expensive to maintain

Flexible Automation Systems

Flexible industrial automation systems are able to be reprogrammed, moved, and reconfigured to meet the changing needs of a dynamic operation. They often require a little more human intervention, but their versatility allows them to be quickly adapted to new tasks and new lines.

Benefits

• Easily adapt to new challenges
• Can be moved and reconfigured
• Scale better for growing operations
• Often result in reduced downtime

Control Systems

While they aren’t industrial automation systems in and of themselves, control systems play an integral role in your operation’s overall automation strategy. As their name implies, they control the actions of your automated equipment. But, since there are several types of control systems, you’ll want to select the best option for your needs.

Types

• Programmable Logic Controllers (PLCs): One of the most reliable solutions available, PLCs are extremely reliable and easily scalable.
• Programmable Automation Controller (PACs): PACs are similar to PLCs, but they do offer the distinct advantage of using modern programming languages.
• Distributed Control System (DCSs): By utilizing multiple control loops, DCS controls offer increased reliability, uptime, and redundancy.

Need Help Implementing Automation Solutions?

At Tri-Mation Industries, we pride ourselves on offering the most comprehensive selection of industrial automation systems. No matter your industry, application, or operational challenges, you can rest assured that our team will work with you to find a solution that addresses all of your needs. So, if you’re looking to automate any part of your line, we encourage you to reach out to us today.